1035 E. Camelback Rd., Phoenix 800-733-1818
907 Hollywood Way, Burbank CA 800-233-7382
M-Sat 10-5, Sun 12-4 SERVING ALL AREAS
WHAT DOES IS ALL MEAN . .
. FACTORY DIRECT?
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HAND MADE ONE AT A TIME
32-STEPS TOTHE
ULTIMATE
THE ULTIMATENATURAL
MATTRESS
907 Hollywood Way, Burbank 800-233-7382
1035 E. Camelback Rd., Phoenix 800-733-1818
Open Mon-Sat 10-5, Sun 12-4
SERVING ALL AREAS
32-STEPS TOTHE
ULTIMATE
THE ULTIMATENATURAL
MATTRESS
Latex starts life out as a seed
Originally native to the Amazon Rainforest
(now grown in Temperate Climates in Southeast Asia)
1. The Seed
2. The Tree
The Seed grows up into the Heavea brasilliensis tree
where the Latex is drawn from the tree
(just like maple syrup)
3. Latex
It is then imported into the USA by Talalay Global, CT
The Liquid latex is first mixed in a temperature controlled,
stainless steel tank to eliminate impurities
and to create a pure substance.
4. Mix
The batter is transferred to the pressroom where it is whipped into
a froth
and injected into an aluminum picore mold. The pins create the
unique
aerated cell structure of our latex.
The mold is sealed and a vacuum is pulled
to extract air and completely feill the mold cavity with foam.
5. Pour
The batter is frozen to a temperature of 20 degrees.
Freezing is unique to the Talalaly process
to prevent particaled from setting,
exuring a consisten cell structure.
6. Freeze
CO2 is added to whip the recipe into a frothy state.
Temperatures exceeding 200 F degrees are applied
to cure the recipe as it is baked into a solid state.
7. Heat
The solid latex is cooled
and removed from the mold.
8. Remove
The latex mattress core is removed from the mold
and placed on a conveyer belt that brings it through
a five-stage fresh water washer,
which removes latex proteins,
residual soaps and curing agents.
The multi-stage fresh water rinse
is also unique to the Talalay process.
9. Wash
The mattress is transported to a two-lane dryer,
which completes the curing process
and removed residual moisture.
10. Dry
EVERY mattress undergoes a nine-point
firmness consistency test
and infrared technology scan
to ensure they meet our
stringent quality standards
11. Test
RATED 9 SEPARATE AREAS
Each Talalay Mattress Core
has its own Date Stamp, Serial Number
and Rated in 9 Separate Areas
(The sticker is on each core)
12. Rate
THE ULTIMATE 2" Softer Latex on Top
6" Firmer Latex in Middle
2" Softer Latex on Bottom
3-Chambers
3-Zippers
3-Socks
Quilt Top
Quilt Bottom
Handles
13. Design
We use Organic Cotton Quilting
on both top and bottom
No Pesticides
No Fertilizers
14. Cotton (quilting)
We used Certified Organic Wool
Quilting on both top and bottom
15. Wool (quilting)
All Natural Talalay Latex
Top to Bottom
No Fillers
No Substitutes
16. Natural Talalay
TOP QUILTING
We Quilt both Sides
17. Quilt (Bottom)
BOTTOM QUILTING
We Quilt Both Sides
Completely Reversible
20-Year Warranty
18. Quilt (Top)
and triple stitch around the corners.
We double stitch around the sides
18. Stitch (Sides & Corners)
Select the Firmness for the Top
2" of Talalay Latex
19 ILD- Softest
24 ILD - Softer
28 ILD - Soft
20. 2" Top Layer (Select Firmness)
Topper wrapped in its own
Organic Cotton Stock
TOP LAYER
ORGANIC COTTON SOCK
21. Sock (Top Layer)
Select the Firmness for the Bottom
2" of Talalay Latex on Bottom
19 ILD- Softest
24 ILD - Softer
28 ILD - Soft
2" of Softer Latex on Bottom
22. 2"
Bottom Layer (Select Firmness)
Bottom 2" Latex
Wrapped in its Own
Organic Cotton Sock
23. Sock(Bottom
Layer)
Select the Firmness for your Middle Core
28 ILD - Soft
32 ILD - Regular Firm
36 ILD - Extra Firm
44 ILD - Regular Firm
Middle Core Hand Wrapped
In Its Own Organic Cotton Sock
25.
Sock (Core)
Top Layer - Own Chamber
3-Separate Layers of Talalay Latex
Each Layer in its Own Chamber
(Not Glued Together, or "Just Loose")
Separate Chamber between core and topper
26.
Chamber 1 (between middle core and top layer)
Separate Chamber between core and bottom
Bottom Layer - Own Chamber
3-Separate Layers of Talalay Latex
Each Layer in its Own Chamber
(Not Glued Together, or "Just Loose")
27.
Chamber 2 (between bottom middle core and bottom layer)
Separate Zipper for
Top Layer
28. Zipper 1 (Top Layer/Sock)
Separate Zipper for
Middle 6" Core
29. Zipper 2 (Middle Core/Sock)
Separate Zipper
Bottom 2" Layer
30. Zipper 3 (Bottom Layer/Core)
Handles
Completely Reversible
Head to Foot
Upside Down
31. Handles
FINISH
32. Bravo! THE ULTIMATE
Note: The Organic is not available in the
Talalay Process
Talalay Latex Mattresses are the #1 Highest Overall Rated Mattress
in the Industry
Breathability
Talalay latex is FOUR TIMES more breathable than Dunlop Process
latex. Why? Talalay latex is aerated and has a large cell
structure. Dunlop latex is denser latex and has a small cell
structure.
Pressure Relief Talalay latex is 33% more pressure
relieving than Dunlop latex. Why? The vacuum process used in
making Talalay latex allows for the latex to stretch like a
rubber band so it conforms to your body. Dunlop latex is a
poured process that creates latex which is less flexible. The
rubber is more like the rubber in an eraser.
Durability
Talalay latex is THREE TIMES more resilient than Dunlop latex.
Why? The Talalay latex process creates a round cell structure.
As the latex is compressed, a round cell structure does not
break itself down. The Dunlop Process creates a snowflake cell
structure. As you might imagine, as you compress a snowflake
cell structure, the material breaks down.
Consistency
Talalay latex is the same feel from top to bottom and consistent
from side to side. Dunlop process latex is softer on top and
firmer on the bottom. Why? The Talalay process uses flash
freezing that prevents the particles from settling after curing.
Because there is no freezing in the Dunlop process, particles
setting in the latex during curing creating firmness on the
bottom.
Clean
Talalay latex can wash out more proteins (which is a primary
cause of latex allergies) than Dunlop latex. Why? The Talalay
latex process uses a five-stage fresh water rinse process.
Support Talalay latex provides not only
pressure relief, but also support. Why? Talalay latex is a two
dimensional material. It offers support and pressure relief.
Dunlop Process latex is a one-dimensional material. It primarily
offers pressure relief similar to foam.
It Doesn’t Off-Gas
Talalay doesn’t off-gas like synthetic foam or polyurethane. You may
notice the “new bed smell” of the latex when it first arrives, but
you can rest assured that no harmful chemicals are being released
because Talalay is made of only natural ingredients.
Talalay Latex is the #1 Latex Foam in the Industry
Compression Test
This test simulates the effect of body impressions on the latex
after a person lies on the bed for extended periods of time. Latex
mattress samples are compressed to 50% of their original thickness
for 22 hours at 158 ° F. When removed, the percent loss in thickness
is measured. The greater the loss thickness, the more likely the bed
will take a body impression over time—which leaves you sleeping in a
hole.
Impact Test
The impact test measures Indentation Load Deflection (ILD), a
measure of firmness. The mattress core is ILD tested and then placed
into a machine where a weight is dropped on the latex repeatedly for
24 hours. The product is then removed from the machine and allowed
to recover for 24 hours. ILD is measured again. The greater the loss
in firmness from first measurement to the second means the latex is
more likely to breakdown over time. To ensure we produce the most
consistent feeling products, Talalay Global ILD tests nine locations
on every mattress core. We are the only manufacturer in the industry
to do so.
Local Factory | Local Stores | Local Delivery
100% PURE TALALAY LATEX
SERVING LOS ANGELES: 907 Hollywood Way, Burbank CA800-233-7382
1035 E. Camelback Rd., Phoenix AZ 800-733-1818
Open Mon-Sat 10-5, Sun 12-4
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